Question 30 UFIV02 - Assistant Engineer - UFIV
The raw water boxes of the freshwater coolers serving the main propulsion diesel engines on your uninspected fishing industry vessel are fitted with sacrificial zinc anodes. Upon inspection, at what percentage of deterioration should the zinc anodes be replaced?
The Correct Answer is B **Why Option B ("50%") is correct:** Sacrificial zinc anodes are installed to protect the more noble (less reactive) metal components of the raw water system (like the cast iron, bronze, or copper piping and cooler boxes) from corrosion. The zinc anode corrodes first, hence "sacrificial." Maritime maintenance standards, particularly those concerning essential machinery like main propulsion engine coolers, mandate the replacement of these anodes when they have deteriorated significantly, usually before they lose their structural integrity or mass to the point where they can no longer provide adequate protection. The standard industry and regulatory guideline (often cited in USCG/maritime engineering texts and classification society rules) for replacing sacrificial anodes is when they are depleted by **50%** (or half their original size/mass). Replacing them at 50% ensures continuous, effective corrosion protection and prevents potential failure or disintegration of the anode which could cause blockages in the cooling system. **Why the other options are incorrect:** * **A) 25%:** Replacing the anodes at only 25% deterioration is premature. While it ensures maximum protection, it is an inefficient use of resources and labor, as the anode still has 75% of its useful life remaining. * **C) 75%:** Replacing the anodes at 75% deterioration is generally too late for essential machinery. At this level of depletion, the remaining mass of the anode may not be sufficient to provide the required current density (protective charge) to the surrounding metal surfaces, leading to accelerated localized corrosion of the cooler components before the next scheduled inspection. Furthermore, the anode may be structurally weak and susceptible to breaking apart. * **D) 100%:** Replacing the anodes at 100% deterioration means they have completely vanished or disintegrated. This signifies a failure in the maintenance schedule, as the underlying metal components (the raw water boxes and tubes) would have been exposed to unprotected corrosion for some period, leading to potentially significant damage and costly repairs.
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