Question 22 OSE01 - Chief Engineer - OSV
A main propulsion diesel engine on your anchor-handling supply vessel produces gray to black smoke under virtually all load conditions as observed at the stack. The heavier the load on the engine, the darker the smoke becomes. What condition would most likely account for this?
The Correct Answer is D **Why Option D ("Excessively restricted exhaust silencer/muffler") is correct:** The scenario describes a diesel engine producing gray to black smoke under virtually all load conditions, with the smoke becoming darker (heavier particulate load) as the engine load increases. Black smoke in a diesel engine is caused by incomplete combustion due to a lack of sufficient oxygen to burn the injected fuel completely (an overly rich air-to-fuel ratio). An excessively restricted exhaust system (such as a clogged silencer or muffler) prevents the engine from effectively expelling combustion byproducts. This restriction creates a high back pressure on the engine. High back pressure reduces the efficiency of the scavenging and exhaust stroke, leaving residual hot exhaust gases in the cylinder. Consequently, less fresh air is drawn in during the intake stroke (reduced volumetric efficiency), leading to an overall lack of combustion air relative to the amount of fuel being injected. This shortage of air results in incomplete combustion and the production of black smoke, which naturally worsens as more fuel is injected to meet higher load demands. **Why the other options are incorrect:** * **A) Excessively worn exhaust valve guides:** Worn valve guides typically allow lube oil to seep down the valve stem and into the combustion space or exhaust stream. When oil is burned, it typically produces **blue or white smoke**, not gray to black smoke indicative of incomplete fuel combustion. * **B) Leaking exhaust piping expansion joints:** Leaking expansion joints allow exhaust gases to escape into the engine room or surrounding atmosphere. While this is a safety and performance issue, it does not typically affect the air-to-fuel ratio or the combustion process *inside* the cylinder, and therefore would not cause the engine to produce black smoke. * **C) Leaking exhaust manifold cooling water jackets:** A leak in a water-cooled manifold would introduce cooling water into the hot exhaust gas stream. This water instantly flashes to steam, resulting in the emission of **white smoke** (steam plume) from the stack, not black smoke.
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