Question 41 OSE01 - Chief Engineer - OSV

A main diesel engine on your platform supply vessel has experienced a safety shutdown due to excessive crankcase pressure. What is the appropriate response?

A Immediately restart the engine and monitor the crankcase pressure to verify the cause of the shutdown.
B Allow 2 hours for the engine to cool before opening the crankcase and determine and correct the cause of the trip before attempting to restart the engine.
C Allow the engine to cool off for two minutes, then restart and monitor the crankcase pressure to verify the cause of the shutdown.
D Immediately open the crankcase to make the necessary inspections to determine the cause of the high crankcase pressure safety shutdown.
AI Explanation

The Correct Answer is B. **Explanation for Option B (Correct):** A safety shutdown due to excessive crankcase pressure (often detected by an oil mist detector or a dedicated pressure sensor) is a critical warning indicating potential internal damage, most commonly overheating of a bearing (known as a "hot spot") or a piston failure. When a bearing overheats, it can vaporize the lubricating oil, creating a highly flammable oil mist/air mixture within the crankcase. If this hot spot is exposed to fresh air (oxygen) after the engine stops, the temperature gradient often causes localized vaporization, increasing the risk of a primary explosion, followed potentially by a much larger secondary explosion (a crankcase explosion) when the cool, oxygen-rich air enters the pressurized, hot space. The standard marine safety protocol, mandated by classification societies and outlined in IMO regulations (SOLAS, Chapter II-1, Regulation 27.8), is to **wait for a significant period (typically 20 minutes up to 2 hours, depending on engine size and specific instructions, but generally until the surface temperature of the bearings is below the oil mist auto-ignition temperature)** before opening the crankcase. This waiting period allows the engine to cool down sufficiently below the auto-ignition temperature of the oil mist, drastically reducing the risk of a dangerous explosion when the crankcase doors are opened. **Explanation for Incorrect Options:** **A) Immediately restart the engine and monitor the crankcase pressure to verify the cause of the shutdown.** This is extremely dangerous. The shutdown occurred because a severe fault (like a failing bearing) is present. Restarting the engine will rapidly escalate the damage, potentially leading to catastrophic engine failure and increasing the likelihood of an immediate crankcase explosion due to mechanical failure and further creation of oil mist. **C) Allow the engine to cool off for two minutes, then restart and monitor the crankcase pressure to verify the cause of the shutdown.** Two minutes is nowhere near enough time for a large, hot marine diesel engine to cool down sufficiently. This action carries the same high risk as option A regarding mechanical damage, and still presents a significant risk of explosion if the underlying hot spot is active. **D) Immediately open the crankcase to make the necessary inspections to determine the cause of the high crankcase pressure safety shutdown.** Opening the crankcase immediately after a high-pressure shutdown (or an oil mist detection shutdown) is the direct cause of many severe crankcase explosions. The hot internal components are pressurized with oil mist. Opening the doors allows cool, oxygen-rich air to rush in, supplying the necessary component for combustion (the "fire triangle") to the highly localized hot spot, almost guaranteeing an explosion. This violates fundamental marine safety procedure.

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